螺旋風(fēng)管的制造是選用帶鋼帶卷,用風(fēng)管成型機(jī)一次性咬出咬骨形狀,沿螺旋漸開(kāi)線軌跡滾成圓管狀,并將咬縫壓在一起,按要求長(zhǎng)度切割而成。自投放市場(chǎng)以來(lái),因其性能優(yōu)異、運(yùn)行成本低,廣泛應(yīng)用于造船、通風(fēng)、空調(diào)、凈化、橋梁除塵、機(jī)場(chǎng)、隧道等建筑行業(yè)。
The spiral air duct is manufactured by using the steel strip coil, using the air duct molding machine to bite the bone shape at one time, rolling it into a circular tube along the spiral involute track, pressing the seam together, and finally cutting it according to the required length. Since it was put on the market, because of its excellent performance and low operating cost, it has been widely used in shipbuilding, ventilation, air conditioning, purification, bridge dust removal, airport, tunnel and other construction industries.
送冷風(fēng)和送熱風(fēng)更常見(jiàn)的方式是空調(diào)的管道,需要保溫。還可在內(nèi)部粘貼保溫材料,使風(fēng)管具有美觀的螺旋狀外觀,并可避免吊頂,降低工程造價(jià)。螺旋風(fēng)管的制造自動(dòng)化程度高,生產(chǎn)速度非??臁R话泔L(fēng)管每分鐘可產(chǎn)生20~40米,是由于其原材料鍍鋅帶鋼低于整體鍍鋅鋼板,其工廠化生產(chǎn)和標(biāo)準(zhǔn)標(biāo)準(zhǔn)化使成本低于矩形風(fēng)管。
The most common way to supply cold air and hot air is the pipe of central air conditioning, which needs thermal insulation. It can also paste thermal insulation materials inside to make the air duct have a beautiful spiral appearance, avoid ceiling and reduce the project cost. The manufacturing of spiral air duct is highly automated and the production speed is very fast. Generally, the air duct can produce 20-40 meters per minute, because the price of its raw material galvanized strip steel is lower than that of the overall galvanized steel plate, and its factory production and standardization make the cost lower than that of rectangular air duct.
螺旋風(fēng)管選用技術(shù)設(shè)備后,如果配備與其他工序相對(duì)應(yīng)的加工設(shè)備,各工序空調(diào)風(fēng)管的加工進(jìn)度和質(zhì)量都會(huì)有較大提升,但加工工藝仍為多工序分離加工,仍需大量人力在多臺(tái)設(shè)備上旋轉(zhuǎn),空調(diào)風(fēng)管的加工規(guī)劃、加工力和質(zhì)量仍停留在較低階段??上驳氖牵x用普通板式法蘭連接技術(shù)后,空調(diào)風(fēng)管的加工工序不僅少了,還省去了許多人工操作工序,仍需下料、切角、壓筋、普通板式法蘭成型、咬角縫、組裝等工序。
After selecting advanced technical equipment for spiral air duct, if equipped with processing equipment corresponding to other processes, the processing progress and quality of air duct in each process will be greatly improved, but the processing process is still multi-process separation processing, and a lot of manpower is still needed to rotate on multiple equipment, and the processing planning, processing power and quality of air duct in air conditioning still remain at a low stage. Fortunately, after selecting the common plate flange connection technology, the processing procedures of the air conditioning duct are not only less, but also many manual operation procedures are saved. There are still processes such as blanking, corner cutting, rib pressing, common plate flange forming, undercut joint, assembly, etc.
接頭為周向,接頭強(qiáng)度遠(yuǎn)高于徑向直接頭,所以在1.5倍工作壓力下能保證接頭處無(wú)裂紋,因?yàn)槠湓牧襄冧\帶鋼低于整片鍍鋅鋼板,其工廠化生產(chǎn)和標(biāo)準(zhǔn)標(biāo)準(zhǔn)化使成本低于矩形風(fēng)管;另外,由于其支吊架需求量小,安裝工作量小,所以總成本低。由于矩形風(fēng)管四角易發(fā)生湍流,有用流動(dòng)面積減小,空氣流動(dòng)性好,有用流動(dòng)面積大,產(chǎn)品的二次噪聲因強(qiáng)度大而小。因此,風(fēng)管振動(dòng)引起的低頻噪聲更小,空氣流動(dòng)性能好,系統(tǒng)壓降小,日常運(yùn)行系統(tǒng)耗電少。
The joint is circumferential, and its strength is much higher than that of the radial straight head, so there is no crack at the joint under 1.5 times of working pressure, because its raw material galvanized strip steel is lower than the whole galvanized steel plate, and its factory production and standardization make its cost lower than the rectangular air duct; In addition, the total cost is low due to the small demand for its supports and hangers and the small installation workload. Because the four corners of the rectangular air duct are prone to turbulence, the useful flow area is reduced, the air flow is good, the useful flow area is large, and the secondary noise of the product is small due to the high intensity. Therefore, the low-frequency noise caused by air duct vibration is smaller, the air flow performance is good, the system pressure drop is small, and the daily operation system consumes less power.
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